LuXtreme LED
UV System

Convert your UV flexo printing press to LED UV curing with wide-ranging benefits

Protect the planet and your profits

Optimise your narrow web production and sustainability with LED UV curing

Fujifilm’s LuXtreme LED UV curing system, incorporating a new range of LED UV inks, can be used to convert any traditional UV Flexo printing press to LED UV curing to deliver increased productivity and quality, greater application versatility, lower costs and a lower impact on the environment.

Up to

50%

higher press speeds
Up to

75%

power reduction
Eliminate

VOCs

and reduce waste

Why LuXtreme LED UV System?

Improve productivity and quality with lower temperature LED UV curing

Reduce energy, materials, labour and waste to reduce overall production costs

Create a more sustainable production process with an improved working environment

Savings in energy, materials, labour and waste
Shorter job setups and make readies
Significant environmental benefits
Higher press running speeds
Reduced down-time due to maintenance

Get the eco edge

Huge savings in energy, materials, labour and waste are possible with the LuXtreme LED UV system, thanks to the lower power LED UV lamps.

A secure investment in proven LED UV technology

Thanks to the high performance of the LuXtreme LED UV curing system, productivity and quality improvements are significant. Not only can press speeds be increased, but job set up and make ready times can be reduced as there is less material distortion due to heat.

Productivity and quality improvements

The LuXtreme LED UV system improves substrate stability, resulting in a more controlled ramp up to production speeds, and it is often possible to achieve the required colours much faster with Fujifilm’s high performance CuremaX flexo ink system. Add to that improvements to the system reliability with much lower press down time, productivity gains can be significant.

Quality also becomes more consistent as the impact of the heat from the UV lamps is reduced, resulting in better registration and less substrate distortion.

Savings in energy, materials, labour and waste

Due to the reductions in power required for the LED UV lamps, cost savings can be made across the production process. The energy savings are significant, but material usage and waste are also reduced, and the lower maintenance required to support the LED UV curing system results in a much lower number of replacement parts, with lower associated labour costs.

Environmental improvements

The LuXtreme LED UV curing system has significant benefits to both the working environment and the environment as a whole. Energy use is reduced, VOCs are eliminated when running at full LED capabilities and the lower amounts of materials used and waste produced all benefit the environment. The working environment for operators is also improved, with many undesirable factors eliminated or reduced, including heat from the conventional UV lamps, ambient noise and odour.

CuremaX flexo inks

Fujifilm’s CuremaX ink ranges include dual cure products designed to work alongside the LuXtreme LED lamp systems with the added benefit of curing under conventional UV lamps. Each CuremaX ink range incorporates a range of colours, process inks, metallic shades and specialist products, and are all formulated to meet the changing demands of the flexo industry. The manufacturing of these products ensure a consistent, high quality result time after time with vibrant strong colours.

Key benefits that CuremaX inks offer include:

  •  Low viscosity press ready colours
  • High colour density – Similar colour characteristics to the Sericol Flexo JD UV curing ink range
  • Adhesion to a wide range of synthetic substrates Including top coated PE & PP, PVC, PET, some thermal papers, metallised foils and most commonly available papers
  • Suitable for a wide range of applications including self-adhesive labels and unsupported films for sachets and pouches
  • Over printable with thermal transfer ribbons and cold foil adhesives – Good hot foiling properties
  • Dedicated Pantone®* formulation matching system – Flexo sleeve white for shrink sleeve applications

Discover more…

Download our LuXtreme LED UV curing system data sheet to find key technical specifications

Download now
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